2016 klx110 manual clutch kit install

Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Its much easier to install with no hassles of bleeding lines and you never have to worry about the loss of hydraulic fluid during a ride or race. Covers regular version and the big wheel version klx110l. Got the tbolt full manual clutch kit for the pitbike. Jan 03, 2016 klx110 manual clutch install problems klx110, drz110, ttr90 everything goes together right and fits good did have problems with my case going on so i cut the hook thing off and kept it there as a spacer on the splined part, but when i tighten everything down my shifter is hard to move. My son has been using the kit for a couple of years now, and other than breaking a clutch lever from crashing, the kit has been bulletproof with zero affect on reliability at first we. Updated styling, electric start, and adult sizing l model make this the playbike to have in 2010. Custom factory minibikes graphics kits for your klx110scan be changed to any colors of your choice it also doesnt matter if you have new or old style plastics, or even a combination of new and old, the kit can be made to fit what you have. Free shipping, no hassle returns and the lowest prices guaranteed.

Tb manual clutch kit for all klx110 semi auto clutch models 012119 update weve improved this manual clutch kit by replacing the old lever with a much higher quality adjustable on the fly lever and a taller pushrod. This takegawa hydraulic clutch conversion kit for the klx110 is easiest and cost effective way to convert your stock semiautomatic clutch to a full manual system. Install is easy once you figure out the correct orientation of the brackets for your bike. Each kawasaki klx110 kit comes with new fiber frictions and steels plates with a set of clutch springs match, all made from premium grade materials. Must use takegawa hd clutch or the kitaco primary drive gear 410klx1181. This springs pair with a clutch plate kit did the trick for a fraction of the price of most. The klx110l motorcycle takes the offroad performance of kawasakis popular klx110 to the next level.

Work great replaced springs cuz i didnt like the feel of clutch in my 16 yz250f. Contains a full hydraulic actuating piston that is installed inside the stock clutch cover and utilizes some of your stock clutch components. The klx110l is the perfect bike for taller junior riders or those wishing to take the step up to a bike with a manual clutch. This new manual clutch kit is trail bikes latest performance offering for the klx110drz110.

For the nonl model this conversion kit adds a manual clutch. Clutch 515 clutch install the clutch wheel on the clutch hub. How to install heavy duty clutch kit klx 110 cycle therapy youtube. Kawasaki klx110 geared technologies clutch kits contain everything you need to upgrade your worn out clutch plates and springs. Apr 20, 2004 the hydraulic clutch kit works perfectly and does not screw up anything. They make the clutch slip smoothly as you shift between gears and will slip excessively with an adult rider or with a big bore motor kit installed. Kawasaki klx110 authorized wiseco seller same day ship 5 out of 5 stars. I have a taller kid for his age and bought a 2012 klx 110l. Install the clutch spring plate a with the springs and spring bolts temporarily and fit the clutch hub and plate assembly into the clutch housing b.

Fit the race c into the oneway clutch with the machin ing unevenness side facing outside. Shop for engine, like ebc clutch spring set at rocky mountain atvmc. Manual clutch kit kawasaki klx drz 110 tbw0343 ebay. Klx 110 manual tbolt usa tech database tbolt usa, llc. Tb manual clutch kit for all klx110 semi auto clutch models 012119 update weve improved this manual clutch kit by replacing the old lever with a much higher quality adjustable on the fly lever and a.

This product is to be used in conjunction with manual andor hydro clutch conversion kit only. The clutch kit can be used as a semiautomatic like the stock setup or you can choose to use the clutch lever to engage the clutch operating it like a manual clutch. With the new bike comes some confusion as to what hopup parts fit from the old models. Acerbis standard plastic kit kawasaki kx65 20002019 klx110 20022009. The hydraulic clutch kit works perfectly and does not screw up anything. There are 2 waterproof led headlights that are fitted to either side of the handlebars and they provide a strong light for riding at night that is many times stronger than a standard factory headlight. A manual clutch can also be found to provide a more exciting. Ebc csk clutch springs each kit includes the proper number of clutch springs coil or diaphragm type for your machine springs are designed to provide 1015% greater clamping pressure than stock. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc.

This 6disc reinforced clutch kit includes primary drive gear which can increase the primary reduction speed ratio by approximately 14%. Put the oneway clutch a in the clutch housing halfway with the rotation mark b facing out. Install instructions klx110 hydraulic manual clutch. View and download kawasaki klx110 owners manual online. Install tb manual clutch kit with primary clutch removal spacer. Kawasaki klx 110l motorcycles for sale new and used. Install tb manual clutch kit with primary clutch removal spacer 1.

All of the classic klx110 ingredients are in place on the lmodel, including its smooth and. Each kit includes the proper number of clutch springs coil or diaphragm type for your machine. Really wanted to put it together a little better but im still perfecting my. Price includes design work required for your custom name and number as well as. Install instructions klx110 tapered steering bearings.

Install instructions klx110 primary clutch removal kit. Kawasaki ksr klx 110 drz 110 manual clutch conversion kit. Super easy install and everything i needed was included in the kit. Mar, 2018 got the tbolt full manual clutch kit for the pitbike. Jul 30, 2017 klx or drz manual clutch installation. Install the last friction plate a fitting the tangs in the grooves on the housing as shown.

The front suspension is a telescopic fork while the rear suspension is a twin sided swing arm. Factory effex evo shroud airbox graphics kit kawasaki kx65 klx110 20002016. Tapered steering head bearings, a manual clutch on the l and a new fourspeed transmission highlight the list. This kit was super easy to install and everything needed was included with the kit.

Instant download of the factory repair manual for the 20102011 klx110 fourstroke bike. Easily a solid choice for a new rider, provided they fit on the bike. The stock clutch springs in a klx or drz 110 are pretty weak. Klx110 factory minibikes custom graphics kit w name. Now includes updated pushrod, cable, and lever for a smoother pull and less arm pump this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. We have the best prices on dirt bike, atv and motorcycle parts, apparel and accessories and offer excellent customer service. My son has been using the kit for a couple of years now, and other than breaking a clutch lever from crashing, the kit has been bulletproof with zero affect on reliability. Browse oem parts for kawasaki klx110 2016 front fork.

Thank you for purchasing bbrs klxdrz110 clutch removal washer. Like hydraulic actuated clutch kits on the market today, this kit uses the stock clutch. Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. Kawasaki klx110 motorcycles for sale motorcycles on. The engine is paired with a 4speed transmission and total fuel capacity is 1 gallons. More legroom for the favorite playbike and a manual clutch. A few of the new upgrades are going to put an ouch.

When the primary gear is used on a klx 110, it makes the bike fully manual and eliminates the centrifugal clutch resulting in an 8 lb. Install tb manual clutch kit with primary clutch removal. The engine is paired with a 4speed manual automatic clutch transmission and total fuel capacity is 1 gallons. Klx110 manual clutch install problems klx110, drz110, ttr90 everything goes together right and fits good did have problems with my case going on so i cut the hook thing off and kept it there as a spacer on the splined part, but when i tighten everything down my shifter is hard to move. I see where they make kits to turn the automatic clutches into semi automatic, but wondering what i need to take the manual to be semi. Install instructions klx110 long travel fork damping rods. Drz110 klx110 manual clutch kit full manual tbw0343. Bikes have black powder coated rims, aftermarket pro circuit and yoshimura exhausts, air filters, jet kits, a headlight for night riding, aftermarket gear shifters, kx 65 pirelli mx tires, these bikes are 4 speed and have a clutch on this model, and run approximately 4550 mph. Clutch kawasaki klx110 suzuki drz110 an error occurred while processing this directive tel 805.

The mount kit consists of pipe clamps, rubber sleeves for the pipe clamps, aluminum brackets and stick on rubber sleeves for the brackets. Kawasaki klx110, kawasaki klx110l, 2010 kawasaki klx110ca, 2010 kawasaki klx110da, 2011 kawasaki klx110cb, 2011 kawasaki klx110db, 2012 kawasaki klx110cc, 2012 kawasaki klx110dc, 20 kawasaki klx110cd, 20 kawasaki klx110dd, 2014 kawasaki klx110ce, 2014 kawasaki klx110de. He can ride with clutch in fields but when we get in tight woods and such, he is struggling. Its much easier to install with no hassles of bleeding lines and you never have to worry about the loss of. Just an entertaining video of a clutch install on a kawasaki klx 140l.

Thumper jockey have an enduro headlight kit for the klx110 where the wiring can be connected straight to the battery, so its super easy to install. This feature is great for teaching kids or a novice rider how to use a manual clutch. The kawasaki klx 110 is a offroad style motorcycle. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to his kx65 as far. Power is provided by a 4stroke, 112cc, air cooled, sohc, singlecylinder engine with electric kick starter. This kit is intended to work with a hydraulic manual cluch such as bbrs hydraulic clutch conversion kit pn 555klx1101. The bigger klx110l motorcycle offers a natural progression as a rider grows in stature and experience. However, the similarities between the two end there. If you dont see what you need in the list below, please contact me. Now includes updated pushrod, cable, and lever for a smoother pull and less arm pump this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Mar 24, 2010 kawasaki klx110 and klx110l dirt rider. At first we retained the centrifigul secondary clutch the automatic part. There are a few different clutch setups to choose from. Tbparts drz110klx110 manual clutch kit tbw0343 clutch.